Flow Chart of Apparel Manufacturing Process
Noor Ahmed Raaz
B.Sc. in Apparel Manufacturing
Asst. Merchandiser
Opex Sinha Group, Narayongonj
Email: [email protected]
Apparel manufacturing:
Garment is a basic need of human being. It's manufacturing process is complicated. Garment/Apparel manufacturing processing depends on some steps and techniques. It starts from order receiving and will be end to dispatching shipment of the finished garments. A process flow chart helps to understand how raw materials are moved from one process to another process until raw materials are transformed into the desired product (garments).
| Garments manufacturing |
Process Flow Chart of Garment Manufacturing
Design/sketch
↓
Basic block
↓
Working pattern
↓
Sample making
↓
Basic manufacturing difference
↓
Approved sample
↓
Costing
↓
Production pattern
↓
Grading
↓
Marker making
↓
Fabric spreading
↓
Cutting
↓
Sorting or bundling
↓
Sewing
↓
Ironing and finishing
↓
Final inspection
↓
Packing
↓
Cartooning
↓
Send to buyer
↓
Basic block
↓
Working pattern
↓
Sample making
↓
Basic manufacturing difference
↓
Approved sample
↓
Costing
↓
Production pattern
↓
Grading
↓
Marker making
↓
Fabric spreading
↓
Cutting
↓
Sorting or bundling
↓
Sewing
↓
Ironing and finishing
↓
Final inspection
↓
Packing
↓
Cartooning
↓
Send to buyer
In details apparel manufacturing sequence are given below:
Operation
|
Job
|
Method
|
01. Design/sketch
|
It is given by buyers to
manufacturers containing sketches including measurements of the style
|
Manual/computerized
|
02. Basic block
|
Without any allowance
|
Manual/computerized
|
03. Working pattern
|
Assimilating of diagram of net
dimension on paper each and individual part which is called pattern and when
we move with it throughout the whole manufacturing processes. We term
it working pattern.
|
Manual/computerized
|
04. Sample making
|
After getting all the speech the
sample is made and sent to the buyers for approval to rectify the faults.
|
Manual
|
05. Basic manufacturing difference
|
The critical path is identified
i.e the problem during the several operations.
|
Manual
|
06. Approved sample
|
After rectify the faults, sample
is again sent to buyers. If it is ok, than it is called approved sample.
|
Manual
|
O7. Costing
|
|
Manual
|
08. Production pattern
|
Add allowance with net dimension.
|
Manual/computerized
|
09. Grading
|
It is done according to different
size.
|
Manual/computerized
|
10. Marker making
|
Maker is a thin paper which
contains all the components of all sizes of a particular style.
|
Manual/computerized
|
11. Fabric spreading
|
Fabric is spreaded in lay form.
|
Manual/computerized
|
12. Cutting
|
To cut fabric according to the
dimension by special types of cutter.
|
Manual/computerized
|
13. Sorting or bundling
|
Sorting out the component
according to size and for each size make individual bundle.
|
Manual
|
14. Sewing
|
Sewing is done by different types
of machines by the operation. Quality inspection is also done in that time
|
Manual
|
15. Ironing and finishing
|
Garments are treated by
steam. Also several finishing processes are done for example extra loose
thread cutting.
|
Manual
|
16. Final inspection
|
Should meet specs given by buyer.
|
Manual
|
17. Packing
|
Poly packing.
|
Manual
|
18. Cartooning
|
After packing the garments are
placed in a hard paper box .for export so as to minimize damage. The cartoons
contain all the information over the box according to buyer specs.
|
Manual
|
19. Send to buyer
|
If everything is ok, it is sent to the buyer.
|
Manual
|
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